Corrugated Plastic Die Cutting Services
Custom-Cut Con-Pearl® Solutions for Reusable Packaging, Liners & Inserts
About Our Services
At Solo Products, we offer custom die cutting and fabrication of Con-Pearl® corrugated plastic, delivering lightweight, durable, and reusable packaging components. Whether you’re sourcing custom box inserts, pallet sleeves, or protective compartments, we tailor each project to meet your exact requirements.
Revolutionizing Automotive Protection starts with packaging solutions designed to protect components during storage, handling, and transportation. Our Ohio-based team provides fast, local service with national reach, helping businesses reduce waste, protect products, and streamline operations with reusable, precision-cut packaging solutions.
See how we helped a national pottery supplier prevent packaging collapse with corrugated plastic.
CON-Pearl® Sleeves
- Strong and durable
- Top-load capacity up to 3,500 lbs.
- Extremely lightweight
- Folds flat for easy and economical return
- Hinges tested to 220,000+ cycles
- Weather-resistant and outdoor-safe
- Easy to handle and easy to clean
- Outstanding physical properties
- Tear, impact, bend, and compression resistance
- Custom configured for any sleeve, pallet, and lid system
- Lifespan for average automotive customer exceeds 7 years
Industry Expertise & Advanced Capabilities
- Custom Fabrication: Die-cut, laminated, or scored to your dimensions
- Heavy-Duty Performance: Load capacities up to 1,800 lbs. stackable
- Fast Turnaround: Stocked materials and in-house production
- Midwest Reliability: Serving OH, KY, IN with prompt, local service
- Eco-Friendly Solutions: 100% reusable and recyclable corrugated plastic
Types of Con-Pearl® Boxes & Components We Support
Light TECH Box™
- Reusable plastic box for high-load applications
- Max Capacity: 1,800 lbs.
- Volume: 640 gal
- Use: Return logistics, stacking transport
Light TECH Box™
- Reusable plastic box for high-load applications
- Max Capacity: 1,800 lbs.
- Volume: 640 gal
- Use: Return logistics, stacking transport
Light TECH Box™
- Reusable plastic box for high-load applications
- Max Capacity: 1,800 lbs.
- Volume: 640 gal
- Use: Return logistics, stacking transport
Light TECH Box™
- Reusable plastic box for high-load applications
- Max Capacity: 1,800 lbs.
- Volume: 640 gal
- Use: Return logistics, stacking transport
Light TECH Box™
- Reusable plastic box for high-load applications
- Max Capacity: 1,800 lbs.
- Volume: 640 gal
- Use: Return logistics, stacking transport
Light TECH Box™
- Reusable plastic box for high-load applications
- Max Capacity: 1,800 lbs.
- Volume: 640 gal
- Use: Return logistics, stacking transport
Why Choose Corrugated Plastic?
Corrugated plastic is tough but light. High-performance materials like Con-Pearl® are perfect for returnable packaging. They’re used in the auto industry, manufacturing, and shipping.
Key Benefits:
- Reusable and recyclable
- Lightweight, yet strong (up to 1,800 lbs. stackable load)
- Customizable with locking hooks, document pockets, and more
- Excellent for protective transport and storage
Partitions & Dunnage
- Strong and durable
- Top-load capacity up to 3,500 lbs.
- Extremely lightweight
- Folds flat for easy and economical return
- Hinges tested to 220,000+ cycles
- Weather-resistant and outdoor-safe
- Easy to handle and easy to clean
- Outstanding physical properties
- Tear, impact, bend, and compression resistance
- Custom configured for any sleeve, pallet, and lid system
- Lifespan for average automotive customer exceeds 7 years
Cargo Van Lining
- Application examples
- Door linings
- Car boot linings
- Seat reinforcements
- Side wall linings
- Roof linings
- Special applications in vehicles and caravans
- Trunk floors
Custom Die-Cutting Services
We provide custom cutting and design for the following:
- Divider Inserts – Foam or fleece-laminated for added protection
- Custom Compartments – Designed to fit parts securely for returnable shipping
- Van Liners & Sleeve Systems – For automotive cargo protection
- Intermediate Layers – Die-cut with grip holes, lock hooks, or click-fix systems
- Adhesive or Mechanical Add-ons – Velcro, label holders, slide-bars
Frequently Asked Questions
What is Con-Pearl®?
Con-Pearl® is a heavy-duty, corrugated plastic made from recycled materials. It’s strong, lightweight, and perfect for reusable packaging.
Can you create custom box inserts or layers?
Yes! We fabricate custom inserts, dividers, and intermediate layers—die-cut with grip holes or locking features to secure parts during transport.
Is corrugated plastic suitable for heavy loads?
Absolutely. Con-Pearl® boxes can support up to 1800 kg of stackable weight with smart volume reduction through collapsible designs.
What industries use corrugated plastic packaging?
Automotive, aerospace, manufacturing, distribution, warehousing, and more—especially where reusable packaging is critical.
Proudly Serving the Midwest and Beyond
At Solo Products, Inc. we proudly serve customers across the Midwest and neighboring regions, delivering precision die-cutting services with fast lead times and exceptional quality.
We serve businesses in the following states:
Industry Expertise & Advanced Capabilities
- Custom Fabrication: Die-cut, laminated, or scored to your dimensions
- Heavy-Duty Performance: Load capacities up to 1,800 lbs. stackable
- Fast Turnaround: Stocked materials and in-house production
- Midwest Reliability: Serving OH, KY, IN with prompt, local service
- Eco-Friendly Solutions: 100% reusable and recyclable corrugated plastic
Request Quote Today!
Reach out to a Solo representative directly to get your project started.
Need a Prototype!
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Not sure which process fits your needs?
Learn the key differences between CNC machining and die cutting.